Projects

Delivering a $13.5b expansion with Freeport LNG in Texas

The shale gas revolution has fundamentally changed the U.S. gas market, with current estimates suggesting the country has enough natural gas reserves to last 100 years. The increase in domestic natural gas resources has created an opportunity to export U.S. gas in the form of liquefied natural gas (LNG).

Key information

Client Freeport LNG

Location Texas

Project type Energy and natural resources

Services Controls and performance, Cost and commercial management, Procurement and supply chain

Project timeline 2013 - 2020

Aerial view of Freeport LNG facility, Texas, USA

Contact

Gage Nelson

Conventional and Low Carbon Energy Sector Lead, North America

Investment for the future

In 2012, Freeport LNG launched a multi-billion dollar natural gas liquefaction project to export LNG. As an existing import terminal, the transformation would require the construction of a new liquefaction plant and all related infrastructure including pre-treatment facility, pipelines, main electrical power works and marine docks, as well as modifications to the existing re-gasification facilities.

A crucial project for the country, Freeport LNG is the seventh largest LNG facility in the world and the second largest in the U.S. Its economic investment will result in 24,000 to 30,000 direct and indirect jobs created across the U.S. Furthermore, the facility is the first of its kind to operate with all electric motor driven compression which reduces emissions by 90 percent, making it the most environmentally friendly LNG facility in the world.

project story

Demonstrating control

In recognizing the challenges and complexity of delivering oil and gas mega-projects, Freeport LNG appointed us to provide a comprehensive, fully integrated project controls and cost management service. The managed service approach was to support crucial aspects of the project with the overall aim of reducing the risk and potential impact of cost and schedule overruns, while optimising investment for the project.

During construction, we supported a strong internal contracts and procurement process and held a key role on site providing contract administration and assurance that the project was meeting cost, schedule and performance expectations.

In addition, we leveraged our experience supporting the complexities of mega-project financing in today’s marketplace. We supported Freeport LNG’s tax department and advisors to determine the taxability of the EPC price components and assisted with the State of Texas Tax Authorities basis of taxation, enabling Freeport LNG to establish an informed basis of state tax valuation.

The final stage was to prepare the project close out reports to capture information including best practice and lessons learned from every stage of the development and to help improve future performance.

End to end service

Our role on this major program from the early stages has enabled us to provide Freeport LNG with assurance that the complex multi-billion dollar expansion project was being managed in a controlled and integrated manner. For seven years, we closely managed the schedule and costs and implemented best practice tools and processes. In doing so, our expertise supported Freeport LNG in achieving a successful final investment decision and to deliver full commercial operations for the project.

“Turner & Townsend has been our key strategic partner on the project management team since before we made our final investment decision. Their experience and diversity of people, resources and processes and flexibility and promptness in providing key team members were a key to our success.”

Mark Mallett
SVP-Operations and Projects
Freeport LNG

Projects